Client cases. Real numbers.

Inspection campaign on an FPSO requiring FAT supervision of low- and medium-voltage (LV-MV) electrical packages and a complete documentation review before sailaway.

API-certified inspectors mobilised, FAT supervision and witnessing, LV-MV equipment inspection, technical dossier and certificate review, punch-list management and real-time client reporting.

18 FATs witnessed, 45 LV-MV equipment items inspected and 120+ documents reviewed. Sailaway cleared with no major non-conformity.

A fleet of process pumps to overhaul within a tight turnaround window, without exceeding the unit restart date.

Strip-down and assessment, dimensional control, wear-part replacement, dynamic balancing, reassembly, performance testing and a documented intervention dossier.

34 process pumps stripped, assessed and returned to service in 21 days, within the turnaround window. Zero rework, availability fully restored.

Commissioning of a 4-stage steam turbine requiring full vibration monitoring and dimensional QA on rotor, bearings and seals before load start-up.

Complete diagnostic inspection, vibration measurements on all bearings, commissioning monitoring at each speed plateau, dynamic rotor behaviour validation and stage-seal checks.

Load start-up without incident, vibration curves compliant with OEM specifications, commissioning dossier delivered with preventive maintenance plan recommendations.

Turbo expander rotor blades to remanufacture with no OEM drawings available and no OEM stock. Complex geometry, tight aerodynamic tolerances, material to validate.

High-resolution 3D scanning using Hexagon RS6 (7-axis arm), mesh reconstruction in Geomagic Design X, conversion to a parametric SolidWorks model, PMI material analysis, tolerance manufacturing drawings.

Manufacturing drawings validated, material identified and qualified, complete technical dossier handed over to launch manufacturing.

Re-manufacturing of Waspaloy blades — a nickel-chromium high-temperature superalloy — requiring controlled 5-axis CNC machining, an aerodynamic surface finish and strict dimensional control.

Certified Waspaloy material sourcing, selection of a qualified 5-axis workshop, manufacturing management with in-process inspection, bench dimensional control, final validation by 3D measurement.

Blade set delivered to drawing specifications with full quality dossier (material certificate, machining reports, dimensional measurements).

Reassembly and balancing of a turbo expander rotor at the TASNII repair centre, with residual unbalance control per manufacturer specifications.

Blade assembly onto the shaft, dimensional control, dynamic bench balancing, natural frequency checks, final validation and packaging.

Rotor balanced within the required ISO class, ready for shipment with complete inspection and residual unbalance dossier.

Long-term transport and storage of critical rotors requiring precise blocking, corrosion protection and preservation of balancing during handling.

Design and manufacturing of custom containers: reinforced steel frame, blocking adapted to the rotor geometry, sealing, anti-corrosion treatment and handling signage.

Turnkey solutions delivered, ensuring rotor mechanical integrity from workshop to installation site.

Technical ceramic energy recovery system to digitize and reproduce — brittle material, complex geometry, no documentation available.

Non-contact 3D scanning on Hexagon RS6, mesh processing in Geomagic Design X, parametric modelling in SolidWorks, detailed drawings and complete BOM.

Faithful parametric 3D model delivered, ready for modification and manufacturing, scan dossier archived for future use.

Manual control rod for a steam turbine in Inox 410 — out-of-stock OEM part requiring strict dimensional fidelity (fits, threads, seats) and qualified material.

Dimensional survey and 3D scan, tolerance manufacturing drawing, certified Inox 410 sourcing, CNC machining, conforming heat treatment, dimensional control and TASNII marking.

Part delivered conforming to original interfaces, commissioned without additional adjustment.

Food extruder with several Inox 304 process parts to be remanufactured under hygienic constraints (surface finish, no dead zones) and material traceability.

3D scanning of existing parts, accurate CAD reconstruction, detailed multi-view TASNII drawings, food-certified Inox 304 sourcing, manufacturing and conforming finishing, dimensional control.

Parts batch delivered with full dossier, machine back in production without throughput modification.

Turbo expander flange head bolts to be remanufactured in batch — high mechanical requirements, high-temperature creep and tension, mandatory material traceability.

Detailed Inox 410 manufacturing drawing (threads, seats, fillets), certified material sourcing, managed batch machining, 100% dimensional control.

Complete batch delivered with material certificates and dimensional report, ready for fitting on scheduled shutdown.

Waspaloy turbo expander blade to redesign: complex 3D aerodynamic profile, certified material identification and strict tolerancing.

High-density scan, surface reconstruction in Geomagic Design X, SolidWorks parametric model, tolerance drawings, PMI material validation.

Complete manufacturing dossier delivered, model archived for further serial production.

Serial production of turbo expander blades to be outsourced, requiring a qualified 5-axis workshop, precision vises and strict quality follow-up.

Qualified workshop selection, vise mounting, 5-axis CNC machining, in-process inspection and TASNII final control, documented delivery.

Blade batch delivered to drawing, ready for rotor assembly and balancing.

Construction of a high-pressure pumping station for a desalination plant, complete mechanical lot. 6 process pumps, instrumentation, piping, commissioning.

Detailed engineering, international procurement (Fisher pumps, instrumentation), skid and piping manufacturing in managed subcontracting, site supervision, FAT and SAT.

Successful commissioning at T+11 months (contractual T+12). No major defect at SAT. O&M maintenance contract signed in the wake.

Critical FAT for gas instrumentation skid at Asian supplier. End client requires API 510 + ASME IX inspector present at 100% of the test.

D+3 mobilization at supplier site. Welding verification, hydrotest, functional, instrumentation calibration. Real-time client reporting.

FAT validated with 3 minor reserves cleared on site. Skid delivered conforming specifications, zero SAT defect.

Scheduled refinery shutdown requiring reinforcement of 40 technical profiles (technicians, inspectors, supervisors) mobilized simultaneously.

Sourcing in the qualified pool, client validation, mobilization logistics (visa, travel, PPE, accommodation), mission follow-up, final report.

100% profiles mobilized on D0. Zero safety incident. Shutdown closed on time. Contract renewed for next shutdown.

Oil & Gas operator in Algeria seeks a 4-pump API 610 train with short contractual deadline and local commissioning support.

On-site application qualification, Fisher Pumps quote, manufacturing follow-up with in-process inspection, transport, FAT, Algeria delivery, TASNII commissioning.

Pumps delivered within 14 weeks (vs 22 weeks estimated direct purchase). Commissioning without incident, maintenance contract signed.